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You might prefer to hire a professional contractor
to install your pavement, but should you decide to
do it yourself, you’ll find the process
straightforward and fulfilling. Just set aside
an adequate block of time and do the planning up
front.
Click
here for the full printable PDF Installation and
Estimating Guidelines document.
EXCAVATING
Before excavating, contact your local utilities to
identify any underground cables and pipes in and
near the project area. Use spray paint to mark the
perimeter of your project area.
Excavate beyond the area to be paved by a distance
equal to the depth of base required (see
Aggregate Base section). Excavate to a depth
that allows 2-3/8 inches for paving stones, 1 inch
for bedding sand and the required compacted
aggregate base. Final grade should slope away from
building foundations by a minimum 1/8 inch per foot
to ensure proper drainage. All paved surfaces should
include some slope for drainage. With the aid of a
transit or level, it is often helpful to pound
temporary guide stakes to the correct grade at
several locations in the project area. Use a hand
tamper or vibrating plate compactor to pack down any
loose soil remaining in the excavated area.
Willow Creek Paving Stones Underlayment Fabric is
recommended under the aggregate base where certain
soil conditions exist—for example, in poorly
drained, fine-grain soil such as clay or silt. By
keeping the soil sub-base and aggregate base
separate, this geotextile prevents the soft
underlying soil from mixing with the crushed stone
and diluting its strength. Place Willow Creek Paving
Stones Underlayment Fabric on top of the entire
excavated area, including up the sides.
COMPACTING AGGREGATE BASE
Place and compact uniform layers of aggregate
base material throughout the excavated area
until the required depth and slope is achieved. Best
results will be achieved by using a vibrating plate
compactor. Slightly moisten dry base material and
compact in layers of no more than 4 inches at a
time. Start at the perimeter and work your way
toward the center, overlapping each previous pass.
Make at least two complete passes to create a flat,
smooth base. 
SETTING SCREED GUIDES
Paving stones are laid on a 1-inch layer of
bedding sand. Screed guides (see tool list)
are used to level the bedding sand. Set screed
guides parallel to each other on the compacted
aggregate base and check grade. The top of the
screed guides will be the top of your sand bed and
will determine the pitch and flatness of your
paving-stone surface.
INSTALLING EDGE RESTRAINTS
To prevent lateral movement of the paving stones and
to ensure proper interlocking, edge
restraints should be installed on top of the
crushed-stone base on all unrestrained edges of your
project area. Install edging initially on only one
or two sides of the project area. This is where
paver placement will begin. If possible, begin at a
long, straight edge. After all paving stones have
been laid, install the remainder of edging. Ribs of
edge restraints may be easily cut to permit bending
of the restraints for curved edges. Stake edge
restraints at all ends, leaving no more than 18
inches between spikes.
Note: Circlestone comprises concentric rings of
paving stones placed around one center paving stone.
After all Circlestones are installed, place edge
restraints around the perimeter of the project area.
SCREEDING SAND BED
Carefully spread bedding sand around and between the
screed bars to form a setting bed fo r
the paving stones. Screed the sand by drawing a 2" x
4" board or other straight-edge across the top of
the screed guides. Then remove the guides and use a
trowel to fill in the voids with sand.
LAYING PAVING STONES
In general, lay the first paving stones against the
longest section of edge restraint. If
possible, start at the low end of the grade and work
uphill to keep paving stones from shifting during
construction. Select paving stones at random from
different product pallets to get good color
distribution. Work alternating from right to left,
then left to right, completing one row at a time.
String lines will help keep rows straight. Set the
paving stones carefully into the sand; do not press
or hammer them. Place paving stones directly next to
each other. The ribbed edges on the paving stones
will ensure proper spacing. Continue adding paving
stones until you’ve completed your pattern.
Note: When installing Circlestone, mark the
center of the project area and begin laying paving
stones in concentric circles from the center
outward. See diagram in the Estimating Guide for
proper placement of Circlestone components.
CUTTING PAVING STONES
Paving stones may need to be cut to fit curves,
corners and angles, or to go around objects.
Mark the paving stones and cut them with a
diamond-tip-blade masonry saw for the cleanest
results. A guillotine paving-stone splitter or
mallet and chisel also may be used. Cut paving
stones to fill any remaining gaps to maintain
patterns. Gaps less than 3/8 inch can be filled with
sand.
COMPACTING THE PAVING STONES
Finish installation of edge restraints. Sweep the
paving-stone surface to remove debris.
Make
two passes over the surface with the vibrating plate
compactor to embed paving stones into the bedding
sand. Make any final adjustments in alignment or
leveling at this time.
JOINT SAND
Sweep dry joint sand over the paving stones and work
it into the joints with a push broom .
When desired, use polymeric sand to prevent loss due
to water or erosion. Make at least two more passes
over the finished installation with a plate
compactor, the second pass at an angle to the first,
to level surface, firmly seat paving stones into
bedding sand and force sand into the joints to
ensure they interlock properly. Finally, sweep off
excess sand.
SEALANT (OPTIONAL)
A sealant may be applied to the finished surface to
waterproof paving stones, enhance color, protect
against stains or stabilize joint sand.
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